Deviation & anomaly detection
Models learn how your process normally runs and flag deviations early, before they become trips, off-spec product or losses.
AI · Machine Learning · Industry 5.0
Give your plant an AI brain.
MonitPro adds Artificial Intelligence and Machine Learning to the plant data you already have, so you can find deviations early, predict performance and act before problems happen.
The AI-powered smart factory
Every tank, pump and reactor talks to AI
Data from DCS, PLC and SCADA through OPC, from machines through our IoT gateway, and from field operators on mobile flows into one platform, where machine-learning models watch it around the clock.
How MonitPro AI works
From sensor to smart decision
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Collect
DCS · PLC · SCADA (OPC), IoT gateway, MonitPro-e-Log, LIMS, shift logs
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Unify
One secure platform, on-premise or in the cloud, with full data integrity
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Learn
Machine-learning models learn normal behaviour, find deviations and predict performance
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Act
Instant alerts, dashboards, maintenance tasks and CAPAs for the right people
Real plants · Real equipment
From the plants we serve
Compressors, columns, reactors, boilers and pharma lines: the data from equipment like this is what MonitPro AI/ML learns from.
AI / ML use cases
Where AI pays back in your plant
Every plant is different. We study your process and tailor the models and modules to close your gaps.
Performance prediction
Predict the performance of units and equipment from live and historical data, so engineers can plan instead of react.
Predictive maintenance
Combine REL Track, condition monitoring and IoT data to move from planned to predictive maintenance and raise the on-stream factor.
Energy & utilities optimization
Our utility and energy-system expertise, now backed by data models, to spot losses in steam, power and utilities.
Safety intelligence
Learn from incidents, near misses and permits in Track-EHS and e-WPS to see patterns and prevent the next event. On the road to Goal Zero.
Quality insight
Connect LIMS results with process conditions to understand what drives quality and get it right first time.
The future of AI in manufacturing
The road to Industry 5.0
Industry 5.0 puts people, sustainability and resilience at the centre, with AI working alongside your team. MonitPro is your stepping stone.
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Step 1 · Industry 4.0
Connect & digitize
Replace paper log sheets, connect DCS, PLC and machines, and put every number on one dashboard.
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Step 2 · AI / ML
Predict & optimize
Machine learning finds deviations, predicts performance and helps you optimize operations, maintenance and energy.
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Step 3 · Industry 5.0
Human + AI collaboration
AI assistants that support operators and engineers, sustainability tracking built in, and resilient, self-improving plants, always with people in control.
AI for the plant floor
A short film on how MonitPro AI/ML turns plant data into predictions and action.
Why AI with MonitPro
AI built by people who ran process plants
Our team comes from manufacturing, IT, data analytics, operations, maintenance and HSE. We understand your process before we train a model.
- Works with your existing DCS, PLC & SCADA
- On-premise or cloud
- Data integrity & security
- Batch or continuous plants
- Web and mobile, remote-ready
- Tailored for highest ROI
Equipment uptime98.6%▲ reliability
Open permits12e-WPS
Shift logs100%▲ digital
Process trendActual Predicted
92%PM done
- Lab result approved
- Vibration deviation
- CAPA closed
Ready to make your plant AI-ready?
Let us show you MonitPro AI/ML running on your own process data and use case.